Problem | Possible Cause | Correction |
| Pilot will not light | Empty LP-gas supply Wrong LP-gas pressure Defective piezo lighter Incorrect spark gap Clogged pilot orifice Air in gas line Adjustment screw wrong | Replenish Adjust to 11 inches water-column pressure Replace lighted assembly Set spark gap Clean or replace Purge gas line Adjust pilot screw |
| Pilot will not stay lit | Defective thermocouple Air leakage Lack of air Leaking control valve Incorrect gas pressure Clogged pilot orifice Pilot-adjustment screw | Replace thermocouple Check for leakage Check for venting Check control valve Set to 11 inches water-coloumn pressure Clean or replace orifice Adjust pilot-flame level |
| Noisy operation | Low input voltage Unbalanced blower wheel Loose blower wheel Loud burner Rubbing blower wheel | Charge or replace battery Replace blower wheel Tighten wheel Adjust air shutter Check clearance with housing |
| Main burner will not light | Thermostat off Thermostat contacts open Gas open Empty propane tank Low gas level in tank Low gas pressure Low battery voltage Stuck sail switch Defective sail switch Defective limit switch Reversed battery polarity Blocked ducting Blocked air intake Blocked burned exhaust No igniter spark Incorrect spark gap Dirty module connections Clogged main burner jet | Turn on thermostat Reset thermostat Turn on gas supply Replenish supply Refill tank Adjust 11 inches water-column pressure Charge battery Clean switch Replace switch Replace limit switch Check wiring Check duct hoses Check air intake Clear burner exhaust Check electrode lead Reset spark gap Clean connections Replace or clean jet |
| Burner lights but shuts off (lockout) | Misaligned flame sensor Loose sensor wire Dirty sensor probe Defective sensor Defective module board Low gas pressure Low gas level in tank | Adjust flame sensor Tighten connections Clean probes Test sensor Replace board Set to 11 inches water-colomn pressure Refill Tank |
| Main burner will not shut off | High thermostat setting Stuck thermostat points Defective gas valve | Reduce temperature setting Replace relay Replace gas valve |
| Blower will not run | No or low voltage Blown 12-volt DC fuse Reversed battery polarity Open thermostat points Locked motor Defective motor relay Defective motor | Check voltage at furnace Check fuse, replace if necessary Check wire connections Check points for closing Rotate by hand to check Replace relay Replace motor |
| No igniter spark | Improper input polarity No voltage present Poor electrode ground Corroded connections Loose connections Wrong spark gap Broken electrode lead Cracked insulators Faulty module board | Check 12-volt wiring Check voltage at furnace Check ground connection Clean connections Tighten connections Set spark gap Replace electrode lead Replace insulators Replace module board |